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Suzhou Ellison Packing Machinery CO., LTD
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Aluminum Short Screw Cap Glass Bottle Filling Machine Vacuum Type Low Noise

Aluminum Short Screw Cap Glass Bottle Filling Machine Vacuum Type Low Noise

Brand Name : Ellison
Model Number : RCGF 24-24-8
Certification : CE/ BV / ISO
Place of Origin : Jiangsu, China
MOQ : 1 set
Price : Negotiated
Payment Terms : T/T, L/C, Western Union, MoneyGram
Supply Ability : 7 sets per month
Delivery Time : 50 working days
Packaging Details : Standard export wooden case or pallet package
HS code : 8422301090
Processing type : Fruit juice filling machine
Function 1 : With return system
Function 2 : Glass bottle filling machine
Bottle type : Glass bottle
Filling range : 370ml
Cap type : Aluminum screw cap
Service : Engineer available to be abroad for machine commissioning
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Aluminum Short Screw Cap Vacuum Type Glass Bottle Filling Machine​



Machine description

This series of equipment is used for hot filling production of tea drinks, fruit juice drinks and other products. This series is a combination of sterilization, filling and sealing. the design is scientific and reasonable, so operate is simple. It is the preferred equipment for hot-filling drinks.

It adopts advanced technologies such as human-machine interface touch control system, PLC computer control, frequency converter control, etc. It has high degree of automation and easy operation.


Production line


1) water purification system


Source water tank →Source water pump→ Quartz sand filter→ Active carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis → Ozone sterilizer → pure water tank


2) Juice processing system


Plate UHT sterilizer


It is mainly used for heating and sterilizing sensitive liquids such as fruit juice, tea and alcohol etc... The sterilization temperature is 85-135ºC,the capacity is 1-15T. The control components are all internationally famous brands.

Pipe UHT sterilizer


It is mainly used for high viscosity, large flesh and acidic drinks, such as fresh juice, jam and coffee etc..., The sterilization temperature is 80-137ºC,the capacity is 1-15T, The control components are all internationally famous brands.

High pressure homogenizer


t means under the triple action of extrusion, strong impact and pressure-loss expansion,make the liquid is more uniformly mixed with each other, so that the liquid taste is more soft, the capacity is 1-10T.

Vacuum degasser


It is mainly composed of degassing chamber, condenser, vacuum pump etc. It is widely used in fresh juice, tea and milk drinks etc. It can remove air (oxygen) from liquid, inhibit browning and oxidation of substances, prevent quality degradation, remove particulate gas, prevent foaming from affecting sterilization, reduce corrosion to the inner wall of container, and play an anti-corrosion role.

UHT instantaneous sterilizer


It is suitable for instantaneous sterilization of liquid materials,such as fruit juice, fresh milk, soy milk and alcohol drink etc. It has such features as high efficiency, energy saving, simple operation and good sterilization effect etc.

CIP(Clean-in-place) System


It is mainly used for cleaning equipment and pipes such as beverage, juice, beer and dairy products etc.
CIP uses centrifugal pump to convoy cleaning liquid into the material pipeline and equipment for full closed cycle cleaning, reducing labor depth and ensuring the quality of beverages.


CIP Technical parameter


Operation temperature60-138ºC
Cleaning time12min/time
Sequence of cleaning liquidsClear water---alkali liquid---acid liquid---clear water
Material name2% Nitric acid liquid, 2% caustic alkali liquid, 2% clear water
Outline dimensions3240*1740*1950mm
Steam pressure0.3-0.7Mpa
Motor power2.2kw
Centrifugal pump flow10m3/h
Centrifugal pump lift40m
Equipment weight1050kg


3) Bottle filling & packing system


Pure water tank→Bottle blower→Air conveyor →Washing, filling & capping 3-in-1→ Light check → Full-automatic labeling machine → Ink jet machine →Full automatic PE film packing machine→ warehouse


4) Bottle making system


pet preform→Autoloader→reheater →molding→ bottles


General information


Containers and Specifications
Project Name:Automatic Piston / Flowmeter Filling Machine
Oil and Fat Products
Bottle Material
Bottle Shape
Filling Range
Filling Heads
Production Capacity
PET / PP / PE / Glass / Metal
Round / Square
/ Unique Shape
200ml-6000ml
4-16
700-4000bph
Filling Valve
Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage.
Cap closing
method
applicability for both crowning and capping, mechanical instant sealing or servo­controlled sealing
Bottle components
rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps
Filling precision
limit deviation: ±2-3g standard deviation: 1.5
User Ambient Conditions
Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification
Voltage:380V±5%, 3phase; Frequency:50HZ±1%



Features


A) Washing part of Bottled Beverage Filling Machine


- All 304 stainless steel rinser heads, water spray style inject design, save water consumption & more clean
- 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
- 304 stainless steel washing pump


B) Filling Part of Bottled Beverage Filling machines


- High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily,
- Filling volume adjustable in fine rank, same liquid level after filling
- All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
- 304 stainless steel filling pump
- no bottle no filling


C) Capping part of Bottled Beverage Filling machine


- Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
- All 304stainless steel construction
- No bottle no capping,
- Automatic stop when lack of bottle


Auxiliary machines for filling machine

1, Liquid nitrogen injection machine
2, Cap elevator
3, Cap sorting machine
4, Online cap washing tunnel
5, Bottled juice pasteurizer tunnel
6, Option: air filter device


Technical specification

ModelRCGF 24-24-8
Capacity6000 BPH for 370ml bottle
Suitable bottleGlass bottle
Bottle neckMust be kept the same
Filling liquidJuice and non-carbonated drink
Filling temperatureAround 85-90 degrees Celsius
Filling pressureGravity filling
Washing head24
Filling head24
Capping head8
Air consumption0.5CBM / min
Air pressure6 bar
Total power5 kw
Voltage380V 3phase 50HZ / Customize



Electric Configurations


ItemParts NameBrandBrand
1PLCSiemensGermany
2Inverter
3Touch Screen
4Switch
5Contactor
6Relayer
7Solenoid ValveAIRTACTaiwan
8Drive motorFEITUOSwiss
9ReducerCNPChina
10Water PumpSKFChina
11Main BearingAUTONICSSweden
12SensorAIRTACKorea
13Air componentABBTaiwan

Video


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Packing System


PET Bottle blow molding machine


1. Utilization of automcatic central lubrication.
2. Compact space design for convenience of mold-conversion, repairing, and maintenance.
3. Minimized transfer pitch for increasing heating efficiency and saving energy.
4. Swift exchange design for preform mandrels.
5. Optimized air flow in the oven for stable heating process.
6. Easy to adjust, exchange and access heating oven; Protection for preform thread against heating.


Automatic sleeve labeling machine


1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller, imported servo motor, servo driver,
Frequency converter and transducer.
2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise, rapid and
Stable.
3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand
The perfect shape of the bottle after shrinkage.


Automatic shrink wrapping packing machine


Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.

Advantages


1) Frequency control, Secondary bottle transport device.
2) The whole set which are push bottle, heat sealing cutting adopt pneumatic structure.
3) Inductive switch control film length.
4) Touch screen, PLC control system advanced reliability of the equipemtn function.
5) Circular wind machine, resuare well-proportioned temperature of the shrink furnace.
6) Strong cooling system can reassure finalize the design quickly.
7) Heat-fast Teflon transport net, transport steady, high strength and stand wear and tear.
8) Frequency conversion timing net transportation structure.
9) The height of the conveyer belt can be made according to the user, adustable range±50mm
10) Bottle transport machine can satisfy the direction of the user, it can prolong and shorten
11) Pterygoid stainless iron heating system, durability.
12) Satisfy the bear storage rack device of the short duration for the product, assure consecutive work for the production line.


How to get quotation?

Please write to us with below information for getting detailed quotation sheet quickly:

- What is the filling material;
- What is your bottle type and cap type;
- How many bottle types that you have;
- How many bottles per hour you will produce;


Service


1. Installation, debug


After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.

2. Training


Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.

3. Quality guarantee


We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.

4. After sales


After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.

After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.


FAQ

Q: Do you provide customized service
A: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.

Q: What's your guarantee or the warranty of the quality if we buy your machines?
A: We offer you high quality machines with 1 year guarantee and supply life-long technical support.

Q: How long time for installation?
A: According your machines order, we will send one or two engineers to your plant,it will take about 10 days to 25 days.


Detailed photo for ref


BIG SALE ! ! !




PLS CONTACT ME IF YOU NEED ANY HELP AND ANY DOUBT. WARMLY WELCOME TO US.

CONTACT: VICKIE SUN
MOB (WHATSAPP): 0086 13584426100
SKYPE: vickiesunqiu
EMAIL: sunpiu2012@gmail.com



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